If you're working with thermoformed parts made with the Mayku Multiplier, you'll need to do some manual or automated post-processing to achieve the desired finish. In this guide, we'll explore different manual post-processing workflows and tools that you can use to cut and finish your parts.

Manual post-processing tools

Here’s a list of different manual tools you can use to cut and finish your thermoformed parts.

Recommended tools and accessory link

Scissors

Scissors are a versatile tool for freehand cutting thin materials, such as EVA 1.5mm or HIPS 1mm. They are particularly useful for cutting thin materials without the need for guides or tools. With their ease of use and accessibility, scissors are a great addition to your post-processing toolkit.

Kevlar scissors

Kevlar scissors are designed to cut through tougher and thicker materials that could damage regular scissors. In general we recommend using a band saw first to cut away excess material providing a basic shape, followed by a second pass with kevlar scissors for precision cutting. Finally, neaten the edges with a file or sandpaper.

Ultrasonic cutter

When dealing with tough materials like PETG or PMMA, ultrasonic cutters can make the task a lot smoother. To ensure optimum results, it is recommended to use a powerful ultrasonic cutter with a longer blade. Mastering the technique of using such a cutter might require some practice as it’s important to be mindful of the blade's access points and cut angle to avoid blade blunting or melting.